Saturday, August 29, 2009

PRD 327 Machine Design

Programme on which the course is given :

Mechanical Power Engineering

Major or minor element of programme :

Major

Department offering the programme :

Mechanical Power Engineering

Department offering the course :

Production Engineering and Mechanical Design

Academic year / Level :

2007 / 2008 , Third Year

Date of specification approval :

4 / 5 / 2008

A- Basic Information

Title : Machine Design

Code : PRD 327

Credit hours : ---

Lectures : 4 hours/week Tutorial : 2 hours/week Practical : 0 hours/week

Total : 6 hours/week

B- Professional Information

Overall aims of course

Machine Design is the activity in which engineers accomplish the preceding task, usually by responding to a design imperative for the required task. The design imperative is the result of a problem definition which is subjected to certain solution constraints optimally. The end result of the machine design process is a specification set from which a machine, process, or system may be built and operated to meet the required need.

The students at the end of the course of machine design will be able to :

1 - Demonstrate knowledge and understanding the basic considerations of machine construction

and design

2 - Recognize and calculate the different methods of force analysis, stresses and deflection

calculations during machine design.

3 - Formulate the stresses, deflections and rigidity during design calculations

4 - Understand and analyze mechanical power transmission systems .

5 - Present fully detailed constructional and working drawings for mechanical elements.

6 - Recognize and calculate the different methods of force analysis, stresses and

deflection calculations during machine design.

7 - Formulate the stresses, deflections and rigidity during design calculations

8 - The student shall attain the aforementioned objectives efficiently under controlled guidance

and supervision while gaining the experience through application and analysis and different

case studies.

2 – Intended learning outcomes of course (ILOs)

A - Knowledge and understanding:

a1 - Understanding procedures of design mechanical systems including various elements

a2 - The ability of understanding the machine design requirements from the point of view of

usability , safety and readability

a3 - To be familiar with the workshop facilities and how to use the standard parts

a4 - Gain the knowledge of how to deal with the mechanical power transmission systems .

a5 - knowledge of how to analyze and estimate the various loads and stresses acting on

machine elements .

B – Intellectual skills

On completion of this course the student will be able to:

b1 - Apply fundamental principles and concepts to the analysis and design of machine

elements and the solution of design problems, at an appropriate level and relevant to the core

modules of the course .

b2 - The ability to think in an organized scientific manner , to be able to select , analyze the

mechanical problems

b3 - Think critically and use the problem solving techniques while designing a machine element

b4- Integrate the principles and concepts machine elements design with selected element and

practice as a foundation for decision-making .

b5 - Suggest and present alternative designs for power transmission systems.

b6 - Search for information in support of problem solving, design and

development, followed by critical evaluation of alternatives and performance data.

b7 - Produce solutions to design problems in a creative and innovative way, taking account of

Industrial and commercial constraints.

b8 - Define, plan, conduct and report machine design techniques.

b9 - Use computational tools and software packages pertaining to the discipline and develop

required computer programs

c- Professional and practical skills

c1 - Capability for creative thinking

C2 - Capability of understanding methods of machine elements design

c3 - Prepare engineering drawings, computer graphics and specialized technical reports

and communicate accordingly.

c4 - Analyze the present machine elements from t he point of view safety and reliability

C5 - Understand and apply factor of safe criteria on machine element design

C6 - Present constructional drawing and design sheets for mechanical power transmission elements.

C7 - Experience team work to submit projects

D - General and transferable skills

D1 - The ability of working within a team-work.

D2 - Improving the student’s skills in communication, ability to think scientifically and learn how to

express himself properly
d3 - Present , analysis and extract the final drawings of the given problem.

d4 - Become familiar with the foundations of machine design, including theory, definitions

d5 - Use of standardized terminology, understand the importance of data integrity, and it application to the machine elements design.

D6 - Use the different mechanisms used to store and retrieve information successfully.

D7 - Present constructional drawing and design sheets for mechanical power transmission systems.

D8 - Write technical reports and conduct presentation about machine design.

3- Contents


Tutorial/Practical

Lecture

No. of Hours

Topic

2

4

6

Design of power and motion transmission and ( Flat Belts , V-Belts and Chain drives )

4

8

12

Design of Coupling

2

4

6

Design of Clutches

2

4

6

Design of Brakes

2

4

6

Design of Gears (Spur gears , Bevel Gears, Helical Gears )

4

8

12

Design Of Gearboxes

2

4

6

Rolling bearings

2

4

6

Lubrication theories

4

8

12

Hydrodynamic and hydrostatic bearings

4

8

12

Computer applications

28

56

84

Total




























4 - Teaching and learning methods

4.1 - PowerPoint Slides.
4.2 – Text books and internet search
4.3 - Lectures notes ( given free to the student by the course coordinator ) and class of discussion (

Some topics )

4.5 – Industrial catalogues related to Machine elements
4.6 - Industry software products.

5 - Student assessment methods

5.1 – Assignments To assess self-learning using internet , problem solving

5.2 – Current discussion and class activities To assess the student progress and the personal attitude

communicating ,expressing ideas and understanding

5.3 - Mid-Term Exam To assess the progress of the students along the mid-term

5.4 – Periodical Tests To assess flow-up the course, Solving and analysis of selecting problems

and assess student activities and performance throughout the term

5.5 - Final Exam To assess Solving of selected problems , the ability of understanding and collecting data

Assessment schedule

Assessment 1 Test ( 1 ) , reports ( 1 ) and class discussion Week 3

Assessment 2 Test ( 2 ) , reports ( 2 ) and class discussion Week 6

Assessment 3 Mid - Term Exam Week 8

Assessment 4 Test ( 3 ) , reports ( 3 ) and class discussion Week 12

Assessment 5 Final -Term Exam Week 15

Weighting of assessments

Assignments and reports 23.34 %

Mid-term examination 10.00 %

Final-term examination 66.66 %

Total 100.0 %

6 - List of references

6.1- Course notes Given free to the students

6.2 Essential Books ( text Books )

- Standard Handbook of Machine Design - by Joseph Shigley, Charles Mischke,

Thomas H. Brown , Second Edition , 1996 McGraw-Hill ( Also Published on The Net

in Form Of PDF File)


- A Textbook of Machine Design - by R.S. Khurmi and J.K Gupta

6.3 Recommended books

- Machine Design : An Integrated Approach - by Robert L. Norton

6.4 Periodicals , Web Sites , …. Etc

- Electronic Design Library (EDLIB) “Design of Machine Elements”.

http://www.ecs.umass.edu/mie/labs/mda/dlib/machine/machine.html

- Introduction to the analysis of machine elements and to the creative solution of problems.
http://www.mech.uwa.edu.au/DANotes/intro/contents.html

- Introduction to Design Considerations, Stresses in Machine Elements, Deflection,

Stiffness, ... Machine Elements. Design of Machine Elements I Syllabus ...

www.onesmartclick.com/engineering/design-manufacture-machine-elements.html

- The Design Handbook is a collection of notes on how to make miscellaneous components of your machine. These notes have been written by various professors ...
http://pergatory.mit.edu/2.007archive/resources/index.html

7 - Facilities required for teaching and learning

7-1 Data Show

7.2 models of machine elements

7.3 Site visit to maintenance workshops

Course coordinator : Dr. Mohamed . A. Soliman ( Associate Prof. )

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